Trough mixer common problems and solutions

The trough mixer is used to mix powdery or wet materials, so that different proportions of main and auxiliary materials are evenly mixed, which is widely used for dry powder mixing in pharmaceutical, food, chemical, electronics and other industries. The device has the characteristics of compact structure, simple operation, beautiful appearance, small occupied area, convenient cleaning and good mixing effect. The mixing machine unit rotates the S-type mixing paddle by mechanical rotation to push the material to reciprocate and rotate evenly. The electric appliance is controlled during operation. The mixing time can be set and the machine will automatically stop when it is finished, thus improving the mixing quality of each batch of materials.

The trough mixer is used to mix powdery or pasty materials to mix different materials. It is a horizontal trough-shaped single-blade mixing, and the stirring paddle is a through-shaft type for easy cleaning. The contact with the object is made of stainless steel, which has good corrosion resistance, and the mixing tank can automatically flip the material. Because the trough mixer has the characteristics of good dispersibility, wide application range, simple and convenient use, long service life, small investment and quick effect, it is popular in many occasions. However, the operators of many slot mixers lack experience in their daily maintenance and fault repair, so that minor problems are not repaired in time and become a major fault, thus greatly shortening the service life of the slot mixer. Here is a brief introduction to the common faults and solutions of the slot mixer and the daily maintenance methods of the slot mixer.

There are several possible failures of the device, including the following, including startup, host vibration, host oil leakage, and so on.
First, it is difficult and impossible to start at startup. The causes of this phenomenon generally come down to the following three situations, including three corresponding solutions:
1, full load and overload start operation, the solution: reduce the load, first run after feeding;
2, the power supply is not connected, lack of phase, countermeasures: please connect the electrician to the power supply, check the line;
3, the voltage is too low, countermeasures: to avoid the peak of power consumption or to ensure that the voltage is normal.

Second, the host vibration and noise of the small slot mixer include five incentives and five corresponding solutions for this phenomenon:
1. The pulp shaft is damaged, and the countermeasure is to replace the pulp shaft;
2, the installation is not adjusted, countermeasures: re-install and adjust the mixer horizontal plane;
3, the spiral blade damage, countermeasures: replace the spiral blade;
4, the transmission is damaged, countermeasures: replace the damaged parts of the transmission;
5, no lubricating oil or lubrication pump does not supply oil, countermeasures: add lubricating oil or replace the oil pump or clean the oil pump pipeline obstruction.

Third, there is leakage in the small trough mixer barrel. This phenomenon is mostly due to its seals, as follows:
1. The viscous material enters the seal, and the solution is to clean the seal;
2, the seal is aging or damaged, the countermeasure is to replace the seal.

The above is the full content of the common problems and solutions for the trough mixer shared today, I hope to be helpful to everyone.

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